Toyota Hilux 200mm Extended Shackles

Extended shackles overview

This product is designed for Hilux owners who want a simple and reliable increase in suspension travel without moving away from factory geometry. These extended shackles suit LN65, LN106 and LN107 solid axle Hilux models and provide a strong and stable improvement to articulation and ride quality. They are built to operate in demanding off road conditions and are suitable for daily driven vehicles, touring setups and work utes that carry regular load.

Why use extended shackles

Using extended shackles increases leaf spring movement which allows the suspension to open and close more freely. This results in better articulation on uneven terrain and improved ride comfort over corrugations. Many Hilux models with added accessories or constant load benefit from this because the increased movement reduces strain across the suspension system. The added length also supports small height gains while maintaining proper control and stability.

Construction and materials

These extended shackles are built using 12mm thick steel plates and 18mm diameter cross pins. The combination provides high resistance to flex and long term durability for vehicles exposed to continuous off road use. A weld in cross brace plate is included to act as a stiffener. This increases rigidity and reduces side movement when the vehicle is loaded or when the suspension is under twist. The components are Australian assembled, precision cut and checked in a workshop environment for consistency and strength.

The shackles are available in two finish options. Customers can choose a pre welded and powdercoated version for immediate installation or an unwelded and unpainted version for those who prefer to customise or complete welding in their own workshop.

Fitment information

These extended shackles are designed to fit the rear of Toyota Hilux LN65, LN106 and LN107 vehicles. They are suitable for solid axle setups and work with standard spring packs used in these model ranges. The shackles maintain factory alignment points and do not require cutting or modification to the chassis. Installation can be completed by most mechanical workshops or home mechanics with moderate experience in suspension work.

For vehicles that have a lift or that carry consistent weight, it is recommended to review driveline angles. Some setups may benefit from spacing the centre bearing to reduce uni joint angle. Hassard Industries also offers single piece tailshafts for single cab and dual cab models which can further improve driveline smoothness.

Included in this kit

This kit includes
• one pair of 200mm extended shackles
• 12mm steel plates
• 18mm cross pins
• cross brace stiffener plate
• optional greasable pin upgrade available separately
• choice of pre welded and powdercoated or unwelded and unpainted finish

Performance characteristics

When installed, the shackles provide increased wheel travel which improves traction on uneven surfaces. Vehicles benefit from a smoother range of motion, improved approach and departure control and better overall suspension flex. The thicker plates and larger pins provide higher load capacity which is helpful for vehicles with trays, canopies, camping gear or tool weight. The cross brace reduces lateral movement and helps the suspension track correctly under load.

Compatibility and intended use

These extended shackles suit Hilux LN65, LN106 and LN107 variants across multiple engine options. They are intended for solid axle vehicles and maintain proper spring spacing and geometry. The design supports touring, work and off road recreation without compromising the structural integrity of the spring system.

Why choose Hassard Industries components

Hassard Industries parts are designed, welded, tested and used in a working mechanical workshop located in Bundamba, Queensland. Every product is created with reliability in mind and is backed by real world testing on vehicles that work daily and travel off road. Customers receive components that have been refined to offer durability and a consistent fit.

For relating parts not listed on the website, fill out our Unlisted New Parts quoting form .

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Disclaimer

These extended shackles are supplied for off road use intended purposes only. Customers should check local regulations regarding suspension modifications before installation and ensure the upgrade is suitable for their specific vehicle setup.